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SAE 100 R6 hydraulic hose is a synthetic textile-braided reinforced hose with an inner tube layer of oil-resistant synthetic rubber and an outer cover layer of black abrasion-resistant rubber. It is suitable for delivering petroleum or water-based hydraulic fluids . It can operate temperature from – 40°C to + 100°C in continuous operation with peaks up to 125°C (with hydraulic, synthetic and petrol-derived fluids). It is always used on low pressure and return lines. It offers a long service life and a wide range of fluid compatibility.
|
Hose code |
Size |
SAE size |
ID |
OD |
Working pressure |
||||
|
Inch |
Mm |
1/16 |
Min |
Max |
Min |
Max |
MPa |
Psi |
|
|
SAE100R6-01 |
3/16 |
5 |
-3 |
4.5 |
5.4 |
10.3 |
11.9 |
3.5 |
510 |
|
SAE100R6-02 |
1/4 |
6.3 |
-4 |
6.1 |
7.0 |
11.9 |
13.5 |
2.8 |
410 |
|
SAE100R6-03 |
5/16 |
8 |
-5 |
7.6 |
8.5 |
13.5 |
15.1 |
2.8 |
410 |
|
SAE100R6-04 |
3/8 |
10 |
-6 |
9.2 |
10.1 |
15.1 |
16.7 |
2.8 |
410 |
|
SAE100R6-05 |
1/2 |
12.5 |
-8 |
12.4 |
13.5 |
19.0 |
20.6 |
2.8 |
410 |
|
SAE100R6-06 |
5/8 |
16 |
-10 |
15.6 |
16.7 |
22.2 |
23.8 |
2.4 |
350 |
|
SAE100R6-07 |
3/4 |
19 |
-12 |
18.7 |
19.8 |
25.4 |
27.8 |
2.1 |
310 |
Optimal Pressure Handling
Designed for medium-pressure applications (typically up to 250–300 psi), making them ideal for non-critical but essential hydraulic circuits.
Chemical Resistance
Resistant to petroleum-based hydraulic fluids, preventing degradation and leaks over time.
Flexibility and Bend Radius
Offers excellent flexibility for tight installations, reducing stress on connections and improving routing options.
Abrasion Resistance
Reinforced outer covers protect against wear in high-friction environments.
Temperature Tolerance
Operates effectively in a wide temperature range, typically from -40°C to +100°C (-40°F to +212°F).
Cost-Effective Performance
Provides a balance between durability and affordability, especially when ultra-high-pressure ratings are not required.
Single-Wire Braided Hose
Reinforced with one layer of braided steel wire, this hose is optimized for low to medium-pressure systems.
Multi-Wire Braided Hose
Features multiple layers of braided steel wire for superior strength and pressure resistance.
Spiral Wire-Reinforced Hose
Constructed with spiral-wound steel wire reinforcement, designed for ultra-high-pressure applications.
Low-Pressure / Suction & Discharge Hose
Designed for return lines, reservoir suction, and low-pressure fluid transfer systems.
Teflon-Lined (PTFE) Hose
Features a fluoropolymer (Teflon) inner tube with wire braid reinforcement for chemical and thermal resistance.
Wire-Braided Textile-Reinforced Hose
Combines textile fibers with wire braiding to balance flexibility, strength, and cost.




Automotive Industry
In automotive systems, SAE 100 R6 hoses are commonly used to transfer brake fluid and power steering fluid. Their ability to withstand moderate pressure and resist oil-based fluids makes them ideal for integration into braking systems—where safety is paramount—and in automatic transmission systems that require consistent fluid flow.
Manufacturing and Industrial Machinery
Within manufacturing environments, hydraulic hoses power essential machinery including forklifts, presses, injection molding machines, and material handling systems. The SAE 100 R6 hose delivers hydraulic fluid to cylinders, motors, and pumps that drive lifting, pressing, and clamping operations.
Agricultural Equipment
In agriculture, tractors, combines, balers, and sprayers rely heavily on hydraulic systems for implement control. SAE 100 R6 hoses are used to power hydraulic lifts, plow adjustments, harvester heads, and other attachments that require precise movement and force.
Construction Sector
Construction vehicles such as backhoes, dump trucks, concrete mixers, and crane systems utilize SAE 100 R6 hoses to operate hydraulic tools and lifting mechanisms. These hoses ensure accurate control of hydraulic pressure, which is essential for operating bucket arms, dump beds, and stabilizers.
Oil and Gas Industry
On drilling rigs and exploration platforms, hydraulic systems control critical functions such as blowout preventers, valve actuators, and pipe handling equipment. SAE 100 R6 hoses are employed in auxiliary hydraulic circuits to convey fluids that maintain system pressure and enable remote operation.
Mining Operations
Mining equipment—including haul trucks, drills, and excavators—depends on hydraulic power for digging, lifting, and transporting heavy loads. SAE 100 R6 hoses are integrated into hydraulic circuits that control bucket movements, braking systems, and steering mechanisms.
Construction of SAE 100 R6 Hydraulic Hose
Inner Tube
Made of oil-resistant synthetic rubber (often NBR or nitrile) to prevent fluid absorption and degradation.
Reinforcement Layer
One layer of braided steel wire provides moderate pressure resistance—ideal for medium-pressure systems.
Outer Cover
Weather, ozone, and abrasion-resistant synthetic rubber protects against environmental damage.
Material Selection
SAE 100 R6 hoses are constructed using high-grade synthetic rubber compounds such as nitrile (NBR) or ethylene propylene diene monomer (EPDM), chosen for their excellent resistance to oils, ozone, and weathering. The inner tube is specifically formulated to resist degradation from hydraulic fluids, while the outer cover protects against environmental exposure.
Temperature Resistance
SAE 100 R6 hoses are designed to operate reliably across a wide thermal range, typically from -40°C to +100°C. This makes them suitable for use in extreme climates, from arctic machinery to hot industrial environments.
Flexibility and Bending Performance
One of the defining features of SAE 100 R6 hoses is their ability to flex repeatedly without kinking, cracking, or losing structural integrity. This is essential in mobile equipment and machinery with moving parts.
Pressure Rating and Burst Strength
SAE 100 R6 hoses are rated for moderate working pressures, typically up to 210–250 bar (3,000–3,600 psi), depending on size and construction. However, burst pressure is usually 3–4 times higher, ensuring a critical safety margin.
Tensile Strength of Reinforcement
The tensile strength of the braided reinforcement layer—whether textile or steel wire—is crucial for containing internal pressure and resisting elongation under load.
Abrasion Resistance
In real-world applications, hoses often rub against metal frames, sharp edges, or other components. Superior abrasion resistance is vital for extending service life and preventing leaks.
Regular Inspections
Check hoses frequently for signs of wear, cracking, bulging, leaks, or abrasion—especially near fittings and bending zones.
01
Proper Support
Use clamps or brackets to secure hoses along their length, preventing sagging, excessive movement, or contact with sharp edges.
02
Avoid Overstress
Do not stretch, twist, or bend hoses beyond their minimum bend radius during installation or operation.
03
Environmental Protection
Shield hoses from extreme heat, UV exposure, ozone, and corrosive chemicals using protective sleeves or routing adjustments.
04
Timely Replacement
Replace hoses at the first sign of degradation or according to manufacturer-recommended intervals, even if no visible damage is present.
05
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